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02-07-2016, 10:53 AM
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#1
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Senior Member
Join Date: Mar 2015
Location: Portland
Posts: 383
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Frame Rust
My trailer is only 8 months old, has never been driving in salt but the frame rust is already terrible. I can't believe how thin the factory e-coat is. What is the general consensus on a long term product? Por-15?
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2016 23MBH Elite
2015 Ram 2500 SLT 4x4 6.7 Cummins
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02-07-2016, 11:00 AM
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#2
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Site Team
Join Date: Nov 2012
Location: Clearwater, FL area
Posts: 5,196
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It would be nice if Jayco Powder Coated them like some of the other manufactures.. but then again $$$$. I just keep a close watch on the normal areas and sand blast it, prime and repaint.. a yearly project.. and it is time to check again. Thanks
Don
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02-07-2016, 01:07 PM
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#3
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Senior Member
Join Date: Oct 2015
Location: Worcester
Posts: 1,428
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I've noticed this as well on almost all brand TT's in the same price range. I looked at a keystone Springdale that had been on the dealer lot for about 10 months. When I looked underneath I couldn't believe how bad the rust was. The dealer actually brushed it off as no big deal and said they'd repaint it. My new Jay flight will be permanently located just a 1/4 mile from the ocean and this is a big concern for me. I've actually been looking at products to treat the frame with. I agree in that they should powdercoat these things. I know I'd pay extra for a powdercoated frame.
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2016 Jay Flight 38FDDS
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02-07-2016, 01:43 PM
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#4
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Senior Member
Join Date: Jan 2014
Location: Northern Ontario
Posts: 240
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Quote:
Originally Posted by blderman
My trailer is only 8 months old, has never been driving in salt but the frame rust is already terrible. I can't believe how thin the factory e-coat is. What is the general consensus on a long term product? Por-15?
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I use Por 15 all the time on my vehicles. Works great and I do not see why it wouldn't work just as well on your trailer frame. It is expensive but certainly a worthwhile investment.
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2014 Jayco Whithawk 28DSBH
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02-07-2016, 02:08 PM
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#5
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Senior Member
Join Date: Jul 2014
Location: Fuquay-Varina
Posts: 884
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Our Greyhawk had rust on several frame members as noted in this post and the one immediately following it. Our dealer sanded and repainted the frame under warranty last winter. I am keeping an eye on it and no rust has reappeared.
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2014 Greyhawk 31FK
2007 Honda Shadow Sabre 1100cc
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02-07-2016, 02:41 PM
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#6
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Senior Member
Join Date: Mar 2015
Location: Portland
Posts: 383
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Quote:
Originally Posted by NC Roamer
Our Greyhawk had rust on several frame members as noted in this post and the one immediately following it. Our dealer sanded and repainted the frame under warranty last winter. I am keeping an eye on it and no rust has reappeared.
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I will try to have this fixed under warranty too. It's not right that it's rusting this badly so quickly. My 1986 Fleetwood had less rust on it.
I just bought a Continental cargo trailer which is made in the same factory as Forest River and it's rusting quickly too. It's really sad how poor the quality is on products now.
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2016 23MBH Elite
2015 Ram 2500 SLT 4x4 6.7 Cummins
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02-07-2016, 02:49 PM
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#7
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Senior Member
Join Date: Feb 2014
Location: Fuquay-Varina
Posts: 437
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Even though you have never towed it in the snow, they are manufactured in Indiana, it snows there, and someone had to pull it to your dealer. We have learned to look at the build date on the sticker to ensure it was not towed in the snow.
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Steve
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2008 Jay Flight G2 29BHS
2017 Chevrolet Silverado 2500HD Z71
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02-07-2016, 03:31 PM
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#8
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Senior Member
Join Date: Aug 2014
Location: Hamilton/Cincinnati
Posts: 264
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Complain to your dealer. When I told them about it they initially said it wouldn't be covered under warranty. I told them to run it past Jayco and they did. To their surprise Jayco approved sanding down and repainting the frame, jacks and other parts. Worth a try.
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2014 Jayflight Swift 264BH
2015 Ford F150 XLT 4x4 SCrew 3.5 EcoBoost Max Tow
Equalizer 10K
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02-07-2016, 03:58 PM
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#9
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Site Team
Join Date: Nov 2012
Location: Clearwater, FL area
Posts: 5,196
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Quote:
Originally Posted by jloco
My new Jay flight will be permanently located just a 1/4 mile from the ocean and this is a big concern for me. I've actually been looking at products to treat the frame with.
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I am a couple hundred yards from the Gulf of Mexico and do not have any issues out of the ordinary. I drove and parked my 65 Mustang here for 18 years and it was OK. The parts that I have issues with are where the welds are, as they (frame mfr) probably welded the frame and put it outside in the elements and after a few weeks brought it into their shop painted over the slight surface rust and sent it to Jayco. Needless to say, after 6 months the rust shows through the paint.
Don
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02-07-2016, 04:08 PM
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#10
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Site Team
Join Date: Jan 2011
Location: James Island, SC
Posts: 22,767
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If you ever go to a rv factory, the bare frames are stacked outside like firewood.
Inspection, cleaning and spraying are regular maintenance items. My rig has few rusts spots and when I find on, it's wire brushed and sprayed with rustoleum.
I would be interested in what products are used by others. I have heard of some using the spray on bedliner material but I have not seen a need for it on mine.
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Moderator
2011- 351RLTS Eagle, MorRyde suspension/pin box,
2017- F350 6.7 PSD Lariat FX4,SRW, SB,CC
Hughes PWD SP-50A, TST TPMS
Gator roll-up bed cover
B&W Turnover ball, Companion Std hitch
Can't find what you're looking on JOF? Try Jayco Owners Forum Custom Google Search
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02-07-2016, 04:17 PM
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#11
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Senior Member
Join Date: Nov 2014
Location: Florien, LA
Posts: 1,872
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VHT frame and chassis paint is what we use. I usually wait until I get enough area needing attention to justify my time redoing. Just redid back bumper, mounts and part of rear frame. They had painted straight over chunks of rust.
I think any descent paint is fine. Rustoleum is in my cabinet as well.
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John and Rebecca Dickson
Emma-13 / Little John-10 / Iva-7
2013 Ford F-350 Lariat FX4, CC LB PSD, DRW
2015 Jayco Jay Flight 28BHBE (#8)
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02-07-2016, 04:20 PM
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#12
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Site Team
Join Date: Nov 2012
Location: Clearwater, FL area
Posts: 5,196
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Don
Quote:
Originally Posted by norty1
I have heard of some using the spray on bedliner material but I have not seen a need for it on mine.
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I might be a little hesitant to use that stuff as it would not show what is going on underneath it for a year or two and could cause more problems. Just my thoughts
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02-07-2016, 04:21 PM
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#13
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Site Team
Join Date: Jan 2011
Location: James Island, SC
Posts: 22,767
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Quote:
Originally Posted by Mustang65
Don
I might be a little hesitant to use that stuff as it would not show what is going on underneath it for a year or two and could cause more problems. Just my thoughts
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Exactly!
__________________
Moderator
2011- 351RLTS Eagle, MorRyde suspension/pin box,
2017- F350 6.7 PSD Lariat FX4,SRW, SB,CC
Hughes PWD SP-50A, TST TPMS
Gator roll-up bed cover
B&W Turnover ball, Companion Std hitch
Can't find what you're looking on JOF? Try Jayco Owners Forum Custom Google Search
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02-07-2016, 11:26 PM
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#14
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Senior Member
Join Date: Aug 2013
Location: Bellingham,Wa.
Posts: 6,657
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Quote:
Originally Posted by norty1
Exactly!
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X3
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2010 Jayco Hybrid EXP21M
2013 Toureg TDI
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02-08-2016, 01:04 AM
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#15
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Senior Member
Join Date: Apr 2012
Location: Kincardine Ontario
Posts: 163
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I had similar rust problems.
I sanded down the back bumper and resprayed it with multiple coats of black paint.
I removed the stabilizers, sanded them down, coated with 2 coats of DOM16 (a product similar to POR15), then coated with automotive undercoating, then a couple of coats of black paint.
For the tongue I sanded down and coated with 3 coats of black DOM16.
So far no rust showing again.
If these treatments work OK I'll tackle the frame next summer.
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Owenssailor
Ont. Canada
2017 Chev 4x4 Crew Cab 5.3l 3.42 8 spd trailer pkg
2011 Jayco JayFeather Select 28U
Equal-i-zer 1400/14000
Rotochocks
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02-08-2016, 06:16 AM
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#16
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Senior Member
Join Date: Feb 2014
Location: MD
Posts: 3,856
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I have sprayed the parts of the frame I can get to with WD40 after every wash and sometimes more often than that. It has kept the frame from rusting thus far. It may not be the best solution but it has worked for me.
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2017 JayFlight 28BHBE
2014 JayFlight Swift 264BH (Sold)
2007 GMC 2500 Sierra Classic Crew Cab LBZ Duramax / 6spd Allison
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02-08-2016, 08:22 AM
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#17
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Senior Member
Join Date: Jul 2012
Posts: 221
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Part of my annual maintenance is touching up paint. Wire brush and rattle can style. It's quick and easy.
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2012 Eagle Super Lite 266 RKS, 2017 F150 Lariat SuperCrew 3.5L EB
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02-08-2016, 08:54 AM
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#18
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Senior Member
Join Date: Mar 2015
Location: Portland
Posts: 383
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I definitely understand that this is a maintenance issue but I think it's almost robbery that we are even paying for the paint on these frames. In my opinion it should last at least 2yrs before any major rust begins. I feel like my brand new trailer already looks 10yrs old.
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2016 23MBH Elite
2015 Ram 2500 SLT 4x4 6.7 Cummins
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02-08-2016, 10:41 AM
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#19
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Senior Member
Join Date: May 2012
Location: Minnesota
Posts: 9,736
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I would love to see some pictures of how bad the rust is on some of these new trailers.
As for materials, I like POR 15. As for anything you put on the rusty metal, if you do not do the prep work, it will come back.
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02-08-2016, 11:07 AM
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#20
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Senior Member
Join Date: Sep 2015
Location: Crofton, MD
Posts: 286
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I went on a trip from MD to OH a couple of weeks ago for a bit of a family emergency - all along the way, I saw many transports (you can tell cause the type of TV doesn't match the TT, nose up or down, being towed at high speeds) and every one of them was covered top to bottom in salt and chemicals... made me glad we bought ours in the middle of summer and it was towed when the weather was good!
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2019 Open Range 374BHS
2107 Chevrolet 3500HD dually
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