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06-26-2016, 10:58 AM
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#1
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Senior Member
Join Date: Dec 2015
Location: Northern Nevada
Posts: 277
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Replaced some cheese
Travel trailers with a dinette/couch slide have a thin 5/8" particle board half wall in between the the two. I had this in my last trailer (Forest River Rockwood) and now the same on my Jayco. I decided to beef this up a bit so I could sit at my dining table and lean back with confidence knowing I wont break the wall. I realize TT manufacturers need to make the trailers light, but this is one place I believe they should add some beef, so I did.
I removed the particle board and bought a sheet of finished birch plywood. Cut two pieces similar size as the original and sandwiched them together. I put a 3/4" birch hardwood edge on the top and front, sanded, stained and finished. I added screws and a full length piece of aluminum L bracket and adhesive to attach it to the wall. I also added a cup holder for good measure. Here's the final product.
__________________
2015 Jayco White Hawk 28dsbh
2014 Ford F150 4x4 w/Ecoboost
H/D tow package
2005 Forest River Rockwood 2601 (Sold)
2011 Ford Expedition XLT (Sold)
2008 Jeep Wrangler (Just for fun!)
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06-26-2016, 12:09 PM
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#2
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Senior Member
Join Date: Jun 2012
Location: Southern Indiana
Posts: 1,326
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Looks very nice!! Nice job
__________________
2017 Some Other Brand (SOB)
2013 Jayco Jay Feather X23B (She Gone)
2014 Ford Expedition
Gerard 
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06-26-2016, 12:50 PM
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#3
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Member
Join Date: Jun 2016
Location: Fort Collins
Posts: 40
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Great idea.
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06-26-2016, 12:53 PM
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#4
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Senior Member
Join Date: Sep 2014
Location: Blaine
Posts: 152
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nice job
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06-26-2016, 01:02 PM
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#5
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Site Team
Join Date: Jan 2011
Location: James Island, SC
Posts: 23,422
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Love those extra cup holders. Where did you get that one?
__________________
 Moderator
2011- 351RLTS Eagle, MorRyde suspension/pin box,
2017- F350 6.7 PSD Lariat FX4,SRW, SB,CC
Hughes PWD SP-50A, TST TPMS
Gator roll-up bed cover
B&W Turnover ball, Companion Std hitch
Can't find what you're looking on JOF? Try Jayco Owners Forum Custom Google Search
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06-26-2016, 01:29 PM
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#6
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Senior Member
Join Date: Dec 2015
Location: Northern Nevada
Posts: 277
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Norty here ya go. They are actually pretty durable. I was a bit skeptical but gave them a try and liked them
American Technology CH-00100-BLK-1 THE MUGGER Black HD Folding Cup Holder https://www.amazon.com/dp/B000Q86IQQ..._fZcCxbGJ7WQ85
__________________
2015 Jayco White Hawk 28dsbh
2014 Ford F150 4x4 w/Ecoboost
H/D tow package
2005 Forest River Rockwood 2601 (Sold)
2011 Ford Expedition XLT (Sold)
2008 Jeep Wrangler (Just for fun!)
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06-26-2016, 04:53 PM
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#7
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Member
Join Date: Jun 2016
Location: Edmonton,AB
Posts: 66
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That looks really really sharp!
__________________
2007 Chev 2500 Dmax (Mod heavy)
2015 Jayco 29.5BHDS (Going to be mod heavy)
Various other toys and ideas for more toys
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06-30-2016, 09:49 AM
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#8
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Senior Member
Join Date: Dec 2015
Location: Northern Nevada
Posts: 277
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Went from this...
...to this!
__________________
2015 Jayco White Hawk 28dsbh
2014 Ford F150 4x4 w/Ecoboost
H/D tow package
2005 Forest River Rockwood 2601 (Sold)
2011 Ford Expedition XLT (Sold)
2008 Jeep Wrangler (Just for fun!)
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06-30-2016, 11:03 AM
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#9
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Site Team
Join Date: Jan 2011
Location: James Island, SC
Posts: 23,422
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Quote:
Originally Posted by Nukeneck
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Thanks for going to the trouble to source them. Next time I order from Amazon, I'll add a few and it may even save me some shipping if I run it up to $50 bucks.
__________________
Moderator
2011- 351RLTS Eagle, MorRyde suspension/pin box,
2017- F350 6.7 PSD Lariat FX4,SRW, SB,CC
Hughes PWD SP-50A, TST TPMS
Gator roll-up bed cover
B&W Turnover ball, Companion Std hitch
Can't find what you're looking on JOF? Try Jayco Owners Forum Custom Google Search
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06-30-2016, 11:13 AM
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#10
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Senior Member
Join Date: Mar 2015
Location: Abingdon
Posts: 6,177
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Looks awesome! Nice job Nuke!
__________________
2013 Jayco Eagle 328 RLTS
2021 Keystone Montana 3121RL
2013 F350 6.7L 4x4 CCLB
W/Air Lift air bags (front & rear)
Equal-I-Zer™ WDH & B&W Companion
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02-12-2017, 02:32 PM
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#11
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Senior Member
Join Date: Feb 2017
Location: Sun City Center, Fl.
Posts: 104
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Nukeneck, Just saw your mod for the dinette and just a question. You mention the 3/4 inch birch trim, what is it? Is it a corner bead or a flat strip? Curious because I am looking to buy a Jay flight 26BH that has the dinette and weak structure. This looks like a great fix and would like to know more about your project.
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02-12-2017, 05:41 PM
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#12
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Site Team
Join Date: Nov 2010
Location: Virginia`s Eastern Shore
Posts: 17,106
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Nice work. There is a lot of cheese in these RVs that needs replacing, lol.
__________________
2017 Coachmen Catalina 283RKS
2018 Ford F250 Super Duty 6.2l CCSB
2010 Jayflight 28BHS (sold)
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02-12-2017, 06:00 PM
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#13
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Senior Member
Join Date: Dec 2014
Location: Midlothian, TX
Posts: 277
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Nice! Looks like my 33BHBS setup with a thin slice of mozzarella instead. 
__________________
Brian, Michelle, 2 boys and Sadie Mae the beagle
2010 Toyota Tundra Crew Max 5.7L
2015 Jayco White Hawk 33BHBS Summit Edition, Glacier Package
Equil-I-Zer WDH
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02-14-2017, 01:33 PM
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#14
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Senior Member
Join Date: Dec 2015
Location: Northern Nevada
Posts: 277
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Quote:
Originally Posted by bogadel
Nukeneck, Just saw your mod for the dinette and just a question. You mention the 3/4 inch birch trim, what is it? Is it a corner bead or a flat strip? Curious because I am looking to buy a Jay flight 26BH that has the dinette and weak structure. This looks like a great fix and would like to know more about your project.
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I used some 1 1/2" w x 3/4" thick birch hardwood from Home Depot for the edges. But really you can use anything that covers the raw edge of the plywood. I used this for durability.
Once I sandwiched the two pieces of plywood together, I just cut the birch pieces to length, glued and nailed them to the front and top of the plywood. I have a power miter saw and nail gun but it can be done with a hand saw and hammer and nails.
__________________
2015 Jayco White Hawk 28dsbh
2014 Ford F150 4x4 w/Ecoboost
H/D tow package
2005 Forest River Rockwood 2601 (Sold)
2011 Ford Expedition XLT (Sold)
2008 Jeep Wrangler (Just for fun!)
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06-20-2017, 10:41 AM
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#15
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Junior Member
Join Date: Mar 2017
Location: Canada
Posts: 11
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I would love to have more info on this mod. Just got my 27BHS and know this will need to done.
What color stain did you use?
How did you sandwitch the 2 piece together... glue?
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06-21-2017, 10:58 AM
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#16
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Senior Member
Join Date: Nov 2014
Location: New Hampshire
Posts: 609
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The partition in question should not be attached to the exterior slideout wall. The manufacturer uses a "slip" connection for a reason. The wall and floor of the slideout flex independent of one another during deployment and retraction.
That "slip" connection provides lateral support (fore and aft) but not vertical support.
By tieing the floor to the wall with a full length "L" bracket, this will cause unnecessary stress on the exterior wall, and quite possibly cause some new binding during deploy and retract.
For those who have a super slide, watch this "slip" channel during deployment. You will see significant movement.
Basically, the slide is only structurally supported in the fully deployed or fully retracted position. By screwing that partion to the wall, this connection will attempt to carry the load. The 1.5" wall at the midpoint of a 14 foot super slide in not built to carry that load.
Craig Bailey
New Hampshire
Jayflight 32 BHDS
Chevy 2500HD CC
__________________
Craig T. Bailey
Hudson, NH
2015 Jayflight 32BHDS
2018 Chevy 3500HD Crew 4x4 Duramax
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06-25-2017, 10:30 PM
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#17
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Senior Member
Join Date: Dec 2015
Location: Northern Nevada
Posts: 277
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CT you're absolutely right. In my original post I didn't say to screw the L bracket to the partition nor did I clarify not to. The partition moves within the two L brackets as the slide is extended and retracted; however, when the slide is in the open position, the partition stays locked in place against the exterior wall and creates a much stronger support for the dinette bench.
__________________
2015 Jayco White Hawk 28dsbh
2014 Ford F150 4x4 w/Ecoboost
H/D tow package
2005 Forest River Rockwood 2601 (Sold)
2011 Ford Expedition XLT (Sold)
2008 Jeep Wrangler (Just for fun!)
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