I have the Windy Nation setup on my rig with 2-100 watt panels. You definitely should read well above 12 volts at the controller feed from the panels. Seems to me I read the panel can put out 20 volts going into the controller.
My install manual had me install fuses on the battery connection plus the feed from the panels. If you have a fuse inline with your panel, that would be something to check.
Anyway, here is how you can troubleshoot the system. Remember, you need good sunlight to produce an output from the panel.
1. Disconnect the fuse going to the battery. Windy Nation wants you to hook up the battery feed to the controller before the panels are connected so might as well disconnect it to make things easier.
2. Measure the connections from the panel at the controller with a multi meter.
3. If zero, check fuse to panel if present. You can measure from the red feed wire at the fuse to the common terminal connection on the controller. Make sure you are checking the side of the fuse connector that is going up to the panel. Should read good voltage. If it does read good, there may be a problem with the fuse connector provided the fuse is good.
4. If still no voltage present, go to the solar panel and disconnect the wires that go to the controller. Measure the voltage coming right off the panel's 2 wires. It should show good voltage there with no connection to the controller.
If you have no voltage coming out of the panel when it is only connected to your test meter, and are in good sunlight, your panel is bad. If there is voltage at the panel but it isn't making it to the controller, you have a wiring problem. Since there are only 2 wires feeding the controller from the panel there isn't a whole bunch of possible failure areas.
You could have an open in the wire, a bad plug in connection to the panel (they use special connectors), or a dead shorted positive cable to ground.
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