Journey with Confidence RV GPS App RV Trip Planner RV LIFE Campground Reviews RV Maintenance Take a Speed Test Free 7 Day Trial ×
Jayco RV Owners Forum
 

Go Back   Jayco RV Owners Forum > Jayco Tech and Tow > Tech Talk
Click Here to Login

Reply
 
Thread Tools Search this Thread Display Modes
 
Old 06-03-2022, 05:54 PM   #1
Member
 
Join Date: Aug 2020
Location: Avon
Posts: 36
Progressive Dynamics Converter “Copper Jumper”

The Progressive Dynamics PD4690 uses a “copper jumper” to connect the Battery Positive and Battery Disconnect Positive on the board to enable the converter to power the 12v panel even when the battery is disconnected when it is on shore power.

Jayco didn’t install it in our trailer so disconnecting the battery when on shore power causes the converter to shut down and you lose power for all 12v systems.

Took some effort, but I was able to ask the Progressive Dynamics tech I’ve been working with the right question to get this info from him. When I asked what the specs were for the wire, he gave me a part number, said I could only buy it through them directly and he’d try to have a price and availability for me on Monday. This seems to literally be just a solid copper wire so if anyone knows what gauge wire they are using it would be much appreciated.

Just to be clear, this is not the lithium jumper, it is specifically for determining if the converter will cutoff if the battery is disconnected.
Attached Thumbnails
1654298395117.jpg  
InMyImage is offline   Reply With Quote
Old 06-03-2022, 06:50 PM   #2
Senior Member
 
Join Date: Oct 2013
Posts: 479
Quote:
Originally Posted by InMyImage View Post
The Progressive Dynamics PD4690 uses a “copper jumper” to connect the Battery Positive and Battery Disconnect Positive on the board to enable the converter to power the 12v panel even when the battery is disconnected when it is on shore power.
Yes, an internal shunt/jumper is installed within the converter to connect battery to converter (probably by Jayco). This connection also provides the converter output to charge the battery.


Quote:
Originally Posted by InMyImage View Post
Jayco didn’t install it in our trailer so disconnecting the battery when on shore power causes the converter to shut down and you lose power for all 12v systems.
If this shunt/wire/whatever was not installed; then I believe your battery would not be charged by the converter? Without this connection the battery isnt even connected to the converter? Not sure of any converter shutdown because of this.



Quote:
Originally Posted by InMyImage View Post
Just to be clear, this is not the lithium jumper, it is specifically for determining if the converter will cutoff if the battery is disconnected.
Not sure what is meant by lithium jumper. But personally never had converter shutdown because of battery disconnect and my limited knowledge I dont know of anything installed by Jayco/Dealer is needed to prevent "converter shutdown". Note my knowledge is limited in regards to this.
dxrobertson is offline   Reply With Quote
Old 06-03-2022, 08:27 PM   #3
Member
 
Join Date: Aug 2020
Location: Avon
Posts: 36
There are 2 methods of installing this converter, with or without the jumper wire.

With the wire the converter can supply 12v power when the batter disconnect is off, the battery circuit breaker/fuse is tripped, or when the battery is completely disconnected. Basically the jumper creates a feedback loop such that the converter doesn’t realize there isn’t a battery available.

Without the jumper, if any of the 3 conditions above are true, the converter stops supplying 12v power to the system until the battery is reconnected to the system.

In our 2018 North Point, Jayco didn’t install the jumper so when I went I disconnected our batteries to prepare for a LiFePO4 upgrade the 12v systems all shut down, including the thermostats for our AC’s.

Progressive Dynamics has determined that the converter appears to be working fine, it just needs the jumper wire to work without the batteries connected and instead of just telling me what gauge wire to use said he’ll get me a price for the “part”.

I’m hoping someone has the jumper and can tell me what gauge it is, odds are PD will try to charge me an arm and a leg for 10 cent piece of wire.
InMyImage is offline   Reply With Quote
Old 06-03-2022, 08:39 PM   #4
Senior Member
 
Join Date: Jan 2022
Location: Baton Rouge
Posts: 1,054
why would it not require the same size wire that is going to the batteries or the battery disconnect switch?
__________________
2022 Jayco Pinnacle 32RLTS, Onan 5500, 380 Watts
Solar, GoPower MPPT, Four 6 Volt batteries, EMS-HW50C, Hughes Hardwired Autoformer, Disc brakes and 17.5" tires

2017 Ram Cummins 3500, 4x4, Dually Aisin, 3.73
B&W hitch
Learjet is offline   Reply With Quote
Old 06-03-2022, 09:39 PM   #5
Member
 
Join Date: Aug 2020
Location: Avon
Posts: 36
It doesn’t carry current, just senses a “complete” circuit.
InMyImage is offline   Reply With Quote
Old 06-12-2022, 09:21 AM   #6
Senior Member
 
Join Date: Sep 2020
Location: Beaumont
Posts: 125
Not exactly the same PD power center, but here’s a pic of the jumper on mine (a piece copper, but a piece of 6-4 gauge wire would do the same).
It does supply 12v to your fuses, it doesn’t just sense current.
Attached Thumbnails
C5517885-4E69-4498-A02A-27DE7702C34D.jpg  
__________________
2020 Jay Flight 212QBW
2017 Ram 1500 Express
damaltor is offline   Reply With Quote
Old 06-12-2022, 09:45 AM   #7
Senior Member
 
Join Date: Sep 2020
Location: Beaumont
Posts: 125
Based on the diagram you posted…

For installations without an external DC disconnect switch:
1. Connect battery POS (+) lead to the BATTERY POSITIVE (+) lug.
2. Connect battery NEG (-) lead to the BATTERY GND (-) lug.
3. The BATTERY DISCONNECT (+) lug is not used.
Approved Filler Plates o ITE/Siemens – QF3 o GE – TQLFP1

For installations incorporating an external DC disconnect switch:
1. Remove the JUMPER. (if installed)
2. Connect battery POS (+) lead and the BATTERY POSITIVE (+) lead to the same pole on the external disconnect switch.
3. Connect the BATTERY DISCONNECT (+) lead to other pole on the external disconnect switch.
4. Connect battery NEG (-) lead to the BATTERY GND (-) lug
__________________
2020 Jay Flight 212QBW
2017 Ram 1500 Express
damaltor is offline   Reply With Quote
Reply

Tags
converter, converter charger, converter problem


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off


» Featured Campgrounds

Reviews provided by

Powered by vBadvanced CMPS v3.2.3
Disclaimer:

This website is not affiliated with or endorsed by Jayco, Inc. or any of its affiliates. This is an independent, unofficial site.


All times are GMT -6. The time now is 09:15 PM.


Powered by vBulletin® Version 3.8.8 Beta 1
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Copyright 2002-2016 Social Knowledge, LLC All Rights Reserved.